Shot Peening Machine Maintenance and Repair Services
Professional Shot Peening Machine Service
Shot peening machines are precision process equipment used in high-quality industries such as aerospace, defense, automotive, energy, and heavy industry. Regular maintenance, correct adjustments, and timely repairs are crucial for maintaining the performance of these machines.
Kummetal offers maintenance, troubleshooting, overhaul, performance improvement, and technical service for various makes and models of shot peening machines. Thanks to our experienced engineering team, we ensure your machines operate reliably, efficiently, and repeatably.
Why is Regular Maintenance Necessary?
In shot peening machines, wear and tear on parts over time, incorrect settings, or lack of maintenance can lead to the following problems:
Changes in abrasive intensity
Irregular shot flow Low coverage rate
Reduced nozzle performance
Reduced turbine efficiency Pressure losses
Excessive abrasive consumption
Unexpected machine failures
Production downtime and increased costs
With regular maintenance, most of these problems can be prevented before they occur.
Our Maintenance and Repair Services
At Kummetal, we offer the following technical services:
Preventive Periodic Maintenance
We perform planned maintenance services to reduce production downtime and ensure the machine operates at maximum performance.
Maintenance includes:
General mechanical inspection Pneumatic system inspection Electrical system inspection
Inspection of moving parts Lubrication procedures Inspection of safety equipment
Inspection of wear parts Performance tests
are performed.
Troubleshooting and Repair
Mechanical, electrical, or pneumatic malfunctions in your machine are quickly identified and resolved by our expert technical team.
Our repair services cover many different systems, including:
Mechanical malfunctions
Pneumatic system malfunctions
Electrical panel malfunctions
PLC connection problems
Sensor malfunctions
Pressure control system malfunctions
Turbine system malfunctions
Nozzle movement systems
Nozzle and Pneumatic System Maintenance:
In air-jet shot peening systems, nozzle wear, hose leaks,
pressure losses, valve problems, and abrasive metering valve malfunctions are checked, and necessary maintenance and replacements are performed.
Shot Peening Turbine Overhaul
The turbine (blast wheel) is one of the most critical components of shot peening machines. Over time, the following parts wear down:
Blades, Impeller, Control Cage,
Distribution Wheel, Wear plates, Protective liners.
Our overhaul service involves replacing worn parts, bringing the turbine closer to its original performance.
Shot Peening Parameter Control
It’s not enough for the machine to simply be running. For a correct shot peening process, the following process parameters must also be verified:
Air pressure, Shot flow rate, Turbine speed, Nozzle distance, Spray angle, Movement speed, Process time. Our expert engineers analyze your machine’s process performance and perform the necessary optimizations.
Spare Parts Supply
We supply many spare parts used in shot peening machines.
Our main products include: Blast Wheel parts, Nozzles, Boron carbide nozzles, Tungsten carbide nozzles, Abrasive Control Valves, Pneumatic valves, Solenoid valves, Pressure regulators, Filter assemblies, Sensors, Turbine blades, Impeller, Directional Sleeve, Wear Plate, Hoses, Fittings, and other consumables.
Service for All Brands of Shot Peening Machines
Our experienced technical team provides maintenance and repair services for shot peening machines from various manufacturers.
Regardless of your machine’s brand, we offer professional solutions in: Mechanical maintenance, Electrical maintenance, Pneumatic maintenance, Process control, Performance analysis, Overhaul, and Spare parts support.